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如何创建一个磨料空气喷砂房

发布时间:2014.07.08    点击数: 120305

 

        当人们能够用石英等材料磨光物体的时候喷砂已经存在了。这个想法很简单,随着空气压缩机的出现,喷砂行业诞生了。

 

        喷砂房是任何现代喷砂系统的核心。为了得到受控的洁净环境并使磨料高效地回收,这就需要把作业环境围起来。

 

        一个大小适当的喷砂房系统的设计标准包括最大工件的尺寸,最大的工件的重量,在材料处理方式,每天喷砂的小时数,还有工件的基本材料。每个要素需要被考虑到,以最后确定喷砂房的建造。

 

        最大的工件大小将决定喷砂房的大小。房间的宽度是通过在工件上的每一侧上增加四到五步来确定。这个空间对于喷砂工人从不同的角度进行喷砂操作是必需的。

 

        喷砂房的高度也由工件高度来决定,但材料处理的部分,还必须考虑。例如,如果一个在轨道上的工作车是材料处理方式,那么该工作车的高度必须予以考虑,以确定在喷砂房屋顶留有适当的空隙。同样,如果操作者在喷砂时要走在工件顶部(如在火车车厢),一个四到五英尺的空白区域或高达7英尺是必须的。

 

        喷砂房的长度是在工件每一端增加四到五步的空间以留给操作员。

 

        喷砂房的通风可以通过三种不同的空气流动设计方式来完成。这三个方式是“下通风”,“末端-中心通风”和“交错通风”。各个房间的通风速度是由喷砂房中使用的磨料及方法确定的

 

        通风最常见的和最经济的方法是“交错通风”。基本上,计算除尘器大小由该公式确定:房间宽x高x横截面气流速度(FPM)=立方英尺。注:横截面气流速度通常是50 FPM的钢砂磨料和60 FPM的有色金属矿产磨料。例如,对于一个16×16×60英尺正在使用钢砂磨料的除尘室的计算方法如下:16×16英尺×50英尺=12800立方英尺就需要一个空气流量为50 FPM的房间。

 

        该回收系统增加了额外的空气集尘装置,在500到1200立方英尺之间的范围;因此,所得到的集尘器将大小为(12,800立方英尺+ 500立方英尺。) - 共13300立方英尺。

 

        选择合适的喷砂房时,看在喷砂时零部件的整个范围是很重要的。

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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