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无气喷涂设备的选用

发布时间:2014.07.10    点击数: 127953

        无气喷涂设备按照驱动方式、压力比、涂料喷出量等区分,有很多型号,选用时应根据所用涂脸的特性、被涂物的状况与生产批量、所具备的动力源等三个主要因素,选用适当的型号。

 

        1、根据涂料的特性选用  选用设备型号对涂料的特性首先应考虑涂料粘度。一般涂料的粘度都比较低,差别不是很大,许多型号的无气喷涂设备都能适应。但是,有些高粘度的、难于雾化的涂料就必须选用压力比高的型号,或选用加热无气喷涂设备。其次,特殊涂料不宜选用一般无气喷涂设备,如双组份涂料、富锌涂料、水性涂料等,必须选用特殊的专用型号。

 

        2、根据被涂物的状况与生产线批量选用  被涂物的状况与生产批量是选用设备型号的主要根据,如果选用的型号不当,就可能因喷涂效率低满足不了涂装生产的需要,也可能因喷涂效率超过了涂装生产的需要,而不能充分发挥设备的作用。因此,被涂物小或批量小,如小型金属制品、钢架构等,一般应选用涂料喷出量较小的型号;被涂物比较大且大批量,如桥梁、船舶、汽车涂装连续生产线等,可选用涂料喷出量大的型号。关于喷涂设备小型大型之分,并没有一个严格的划分界限,通常涂料喷出量小于2L/min为小型,2~10L/min为中型,大于10L/min为大型。

 

        3、根据所具备的动力源选用  选用时还应考虑动力源。一般喷涂作业场所都有压缩空气动力源,都应选用启东无气喷涂设备。如果喷涂作业场所没有压缩空气动力源,而有电源,可选用电动无气喷涂设备,如果喷涂作业场所压缩空气动力源与电源两者都没有,可选用引擎驱动的无气喷涂设备。

 

        以上是选用设备应该考虑的几个主要因素,但在选用时应该综合衡量,既要满足喷涂所要求的压力比、涂料喷出量等技术参数,又要使喷涂效率符合涂装生产的需要,达到合理的经济效益。

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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