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喷砂机/喷丸机的机械维护方法

发布时间:2015.02.07    点击数: 113025
    喷砂机、喷丸机主要用于氧化皮、焊渣、灰尘等清除,同时增加涂层的附着力。 
 
    在使用喷砂机/喷丸机时要做好一切安全措施:
 
    1.穿戴防护服,持证上岗,最少两人操作;
 
    2.在喷砂机进行喷砂时,PLC设定双层喷砂罐,使料位仪、进气气控阀、压差计、排气气控阀的联动控制。方可连续喷砂。 
 
    3.磨料旋风分离机工作是否正常。在喷砂过程中将回收的磨料、灰尘有效的进行分离到储料斗 
 
    4.喷砂前对除尘系统进行检查,在清理时保证无灰尘外溢(设备运行中脉冲反冲装置是否有效的进行清除滤芯外壁集结的灰尘) 
 
    5.每班结束工作时,人工将洒落的磨料清理干净,是前后两段的舱体回收室 
 
    6.定期检查系统的连接口,保证液压管路系统的密封性,如有漏气应及时维护(每月进行一次) 
 
    7.将除尘箱中的粉尘定期清除 
 
    8.对喷砂机喷枪、砂管等易损件性能情况进行定期检查,如有损坏及时更换。(应每周进行一次) 
 
    9.对除尘器的滤芯性能也是及时检查更换(半年进行一次) 
 
    10.链条、链轮、电机的润滑应每月进行一次 
 
    11.电气控制柜要经常打开用压缩空气吹洗内部的粉尘,每月进行一次 
 
    12.设备正常工作时,无关人员禁止靠近。 
 
    13.压缩空气禁用吹身上灰尘 
 
    14.发生故障应保持现场,并报告有关部门进行处理。 
 
    15.喷砂机、喷丸机设备运行时一定要注意安全。
        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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