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上海QY千亿国际集团-教您如何自检喷砂机出现故障

发布时间:2012.02.02    点击数: 104462

     上海QY千亿国际集团下属机构上海QY千亿国际机械设备有限公司专业设计制造表面处理产品:喷砂机,喷丸机,除锈机等产品。经过20年的实战经验的上海QY千亿国际机械总结出喷砂机使用过程的一些小故障,分享于客户,希望给客户带来一些使用上的小技巧。
故障现象:
1.好的磨料进入吸尘袋;
2.磨料漏失在工地场地;
3.喷砂时视野不清楚;
4.加工效能低;
5.喷出的磨料不均匀或脉动;
故障出现的可能原因:
1.新吸尘袋分离器调节带开口太大; 磨料太细;
2.吸尘袋有孔洞或未夹紧;
3.吸尘袋堵塞 ;吸尘袋老化堵死; 磨料中含粉尘太多; 回收管被堵塞; 气嘴孔太大;压缩空气压力太高;
4.压缩空气压力太小;喷嘴及气嘴太小;所用磨料已超过使用极限(破碎的磨料及粉尘太多)
5.磨料太少;压缩空气压力太低;喷嘴堵塞;磨料潮湿;分离器储箱调节器气隙太小,使磨料不能输出;
排除方法:
1.一般使用8小时后可消除调小开口;采用较粗的磨料;
2.更换吸尘袋,从新夹紧吸尘袋;
3.振打吸尘袋;更换吸尘袋;更换磨料,调整分离器调节带开口;拆卸回收管,检查堵塞原因 ;孔径不能大于5.6mm;按推荐的压力调低;
4.调大压力;更换较大的喷嘴及气嘴排空旧磨料,再装入新磨料;
5.添加磨料;调高压力;消除堵塞物;排空储箱中 磨料,装入干燥的磨料;检查气路中是否含水调大气隙。

                                                                                                      ——上海QY千亿国际集团报道

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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