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喜报!上海QY千亿国际智能又获得一项国家发明专利授权

发布时间:2016.03.09    点击数: 131425

多支微通道铝扁管同时在线喷锌和除尘装置-发明专利

        日前,上海QY千亿国际智能科技股份有限公司(前身为:上海QY千亿国际喷涂设备有限公司)获得中华人民共和国国家知识产权局颁发的专利证书,专利号:ZL201410133235.8,专利名称:多支微通道铝扁管同时在线喷锌和除尘装置。

        微通道喷锌铝扁管主要应用于各种采用新型环保制冷剂的空调系统中,作为承载新型环保制冷剂的管道零部件,目前大量用于车用空调和冷却系统,同传统的铜管或钢制管式交换器相比,微通道喷锌铝扁管具有十分突出的环保、智能、增效、节能、成本等优势。

        作为表面处理行业的佼佼者,上海QY千亿国际智能自成立以来,一直高度重视知识产权工作。尽管国内少数厂家不断研发,攻克了一机同时生产多支微通道铝管的技术,但在后续同步喷锌和除尘系统设备方面,由于国内所有热喷涂设备供应商都无法提供能够达到或接近扁管行业要求的表面质量,各个厂家依然只能依靠进口喷锌设备来完成铝管表面喷锌工艺。一台大吨位的压机(一般2200T以上)若产出4根或6根微通道铝管(俗称一出4或一出6),同时在狭窄的出管空间布置多把喷枪,必须使用8/12套喷锌系统和一套配套的除尘系统,这种系统具有相当的技术难度!

        上海QY千亿国际智能科技股份有限公司研发团队和研发人员经过反复试验,克服研发过程中的重重困难,解决了一个又一个难题,其中的关键是动态实现了1μm厚度锌涂层的喷涂作业(即每平方米锌层重量控制在约7g的水平),在涂层均匀性的控制上达到领先水平。

系统喷涂所获得的1微米级涂层

上图:系统喷涂所获得的1微米级涂层。

        同时,该系统在全面实现自动化作业、多级环保除尘设备的应用等方面为行业树立了新的标杆。

        QY千亿国际不仅在行业综合技术领域处于领导者地位,在细分市场和专项技术上也处于世界一流地位。此次上海QY千亿国际智能科技股份有限公司该专利的取得和运用,是公司倡导技术创新和技术革新的有效实践,具有很高的社会价值;并有利于公司进一步完善知识产权保护体系,形成持续创新机制,保持技术领先地位,提升公司的核心竞争力。

智能化扁管自动喷锌生产线

智能化扁管自动喷锌生产线

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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