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中国船舶集团首艘满足PSPC船舶交付船东

发布时间:2010.05.26    点击数: 119288

中国船舶工业集团第一艘满足涂层新标准(PSPC)的实船取证船――5.3万吨散货船“银平”号,在中船澄西船舶修造有限公司交付船东。这也是中国船级社监造的第一艘PSPC实船取证船。

据了解,由于船舶专用海水压载舱的腐蚀会严重威胁船舶的航行安全和结构安全,国际海事组织(IMO)规定将2009年1月1日以后开始建造和2012年7月后完工的所有船舶均须纳入《船舶专用海水压载舱和散货船双舷侧处所保护涂层性能标准》强制实施范围。该标准的实施不仅涉及到涂料和涂层,还涉及到造船硬件设施、造船模式和造船工艺流程、涂料及涂装工艺、实验测试设备、涂料和涂层检验及认可、验证及检查机构、检查人员资质及其认可机构等诸多方面,从长远角度看,将提高涂层寿命,使船舶更安全,也将促进船厂提高管理和工艺水平,对造船和航运行业都有重大积极意义;但就当前而言,同涂层新标准的要求相比,国内多数船厂的涂装设施设备条件和工艺状况仍存在较大差距,势必对我国造船产量、建造成本、建造周期和造船质量管理等诸多方面产生较大影响。

中船澄西有关负责人表示,为此公司积极应对、变被动为主动,在前期建造的多艘散货船上进行了PSPC模拟试验,在取得经验的基础上,将“银平”号和另一艘5.3万吨散货船选为PSPC实船取证船。

涂层破损、钢板表面盐分以及合拢后真空喷砂,是推行PSPC程序中遇到的三大“拦路虎”。在控制涂层破损率方面,中船澄西通过加强对分段制作精度的控制,减少了涂装后开刀次数,缩小了合拢区域预留焊缝;优化分段计划,尽可能将中组分段提前制作,分段完工后再进行整体涂装;根据系列船的实际施工要求,尽可能将舾装件提前到分段涂装前安装。在钢板表面可溶性盐控制方面,该公司通过对钢板预处理和分段二次除锈阶段的钢板盐分进行测定分析以及长达半年的跟踪研究,采取改进涂装设施等措施,从根本上解决了问题。在合拢后压载舱表面真空喷砂方面,该公司成功开发出一套简易的真空喷砂装置,顺利通过了船东和油漆服务商的验收,为解决合拢后喷砂这一关键难题扫清了道路。上述重大突破不仅使“银平”号PSPC取证工作取得圆满成功,而且在建造难度明显增加的情况下,整个建造周期仅为时7个月。

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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