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大连中远船务 PSPC高标准带来高效率

发布时间:2010.05.27    点击数: 113015

为进一步落实中远船务工程集团有限公司关于“强化管理增效益”的精神,大连中远船务工程有限公司针对修船市场现状,出台了一系列规范性管理举措,积极应对后金融危机,将成本控制落到实处,想方设法通过标准化经营谋求效益,从而在生产管理、技术水平、成本控制等各个方面加以改进、提高,进而使船体建造水平提升至一个新的高度。

PSPC作为压载舱涂层保护执行标准,它的实施不局限于船舶涂装,而是涉及到船舶设计、建造、生产管理和检验全方面的工作。在PSPC推进工作中,大连中远船务船体工区发扬了主动性、创造性、协作性的精神,摒弃“等、靠、要”的思想,前期进行了大量的准备工作和试点研究,针对PSPC控制的压载舱涂层,制定了《压载舱涂层保护管理规定》,旨在满足PSPC对船舶压载舱涂层保护的基本要求,并且起到了规范工区员工作业行为的作用。

本着精益求精的控制理念,大连中远船务船体工区注意围绕PSPC规范展开新工艺、新技术研究与拓展时在工区内进行试验推广,创新实行的“角焊缝充气试验”,有效保证分段涂装完整性,缩减船台因涂层损坏超标造成的二次补涂工作,减少了后期压载舱密封试验的工作量。船体工区还注重加强与涂装工区、技术部等的通力协作,不断完善技术,工艺人员逐渐完善了《3万吨重吊船涂装保留图》、《57KBC散货船涂装保留图》、《92.5KBC散货船涂装保留图》,不仅解决了前期在建船舶合拢缝结构区域的涂层损坏问题,而且节约了大量油漆、工时,降低了工程成本,提高了生产效益。PSPC的推进工作,使得大连中远船务积累了丰富的经验和大量的数据,为下一步PSPC全面推进奠定了坚实的基础。

与此同时,大连中远船务修船工程部针对在厂产品多为短期修理项目的特点,狠抓船期、坞期控制,先后出台了《单船生产成本控制考核管理规定》及《单船每日生产节点计划管理规定》,在修船系统实行单船节点管理,建立单船成本核算中心,将生产准备、过程控制、数据归档程序化;并将单船所有工程项目物量化,进一步明确和强化单船总管成本控制责任。同时,该公司修船系统各个车间也借鉴其它企业经验,提出精益管理举措,严格策划材料、人力、设备需求,压缩外租设备费用成本,加强工效管理考核力度,取得了显著成效。

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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