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喷砂机在太阳能行业的应用

发布时间:2019.05.24    点击数: 78017

      喷砂机在太阳能光伏行业应用最为广泛的是在多晶硅太阳能产品生产流程中。

       太阳能晶体硅电池系统的主要制造工艺,硅-硅锭-硅片-电池-太阳能组件-太阳能系统。原材料硅先熔化,然后通过晶化工艺形成硅锭;对硅锭进行切割和成形处理,然后通过高精度切片技术制成硅片;再通过一种包手蚀刻、掺杂、涂层和敷设电触点等步骤的多步生产流程将硅片制成电池。太阳能光伏行业对原材料硅锭的加工处理工艺是很复杂的,其中硅锭和硅片这两道工序是两个会产生硅废料的环节,兼顾硅的高纯度和利用率是关键。 

由于纯硅材料非常昂贵,所以如果能将这些原本要丢弃的废料清理干净,实现可回收,就可提高硅原料的利用率,大大节省材料成本。

应用之一:硅锭的喷砂清理

       在硅锭制成过程中产生硅废料的清洁处理。硅片是构成太阳能组件的基础,它是由硅锭进行切割和成形处理后,通过高精度切片技术制成的,过程中产生的破损硅片也要进行回收处理。

      对于硅废料的回收清理,主要是清洁表面的污物、杂质、碎屑。压力式喷砂系统是该种清理应用的最佳方案。由于喷砂过程时,最大的材料磨损会达1mm,所以会产生大量的粉尘,这对喷砂设备的高耐磨性提出了特殊要求。更甚的是,压力式喷砂清理利用摄影追踪技术,搜寻对准夹杂物,进行有的放矢的喷砂。 

应用之二:切割工具的喷砂清理

       对将硅锭切割成硅片的钢丝锯等工具上残留物进行清理。残留层厚度很薄,但面积却很大。所以喷砂设备也需要有特殊的高耐磨性通过式压力喷砂系统是清理锯切工具表面残留物的最佳选择。

应用之三:涂敷工具的喷砂清理

       喷砂清理太阳能薄膜制造过程中使用的涂敷工具和支架,这些工具和支架是用于对导电玻璃基底进行光伏涂层的涂覆。

       上海QY千亿国际智能(股票代码:837430)作为国际一流的的喷砂机研制生产企业,已经为新能源行业提供太阳能光伏发电硅片自动喷丸机,太阳能热水器内胆喷砂设备和搪瓷喷涂设备。QY千亿国际企业独有的单晶硅片喷砂机使用喷砂领域尖端技术,喷砂精度可达±2um,其高精密的加工技术行业一流。公司已为国内许多行业大中型企业提供专业的喷砂解决方案,普遍得到了良好的赞誉。

        关于QY千亿国际智能 About Liangshi InteRobot:
        上海QY千亿国际智能科技股份有限公司(股票代码:837430 厚积薄发 持续创新),为全球客户提供智能制造和表面处理系统解决方案,从业30多年,是一个集研发、设计、制造、工程安装、工程咨询于一体的专业化制造及自动化智能控制系统集成公司,能为客户解决:
        Shanghai Liangshi InteRobot Technology Corporation (Stock Code: 837430 Accumulate richly and break forth vastly; innovate continuously) provides surface treatment sandblasting system solution for global customers. By engaging in this industry for more than twenty years, we're a professional manufacturing and automatic intelligent control system corporation, which integrates researching, designing, manufacturing, project installation and project consulting. We can provide our customers with:
        1、化学表面处理喷抛丸、喷丸强化设备、热喷涂和涂装设备工艺系统解决方案和工艺装备;
              We provide process system solution and process equipments of surface treatment sandblasting shot blasting, shot peening, enameling, thermal spraying, coating equipment.
        2、智能制造自动化机器人应用工艺系统解决方案和工艺装备;
              We provide professional system solution and process equipments of automation and robot technology application.
        3、食品乳品、制药、生物、制冷、石油化工、船舶制造、能源、造纸、纺织系统领域承压系统集成整体解决方案;
              We provide professional integrated solution for pressure bearing system in fields of food dairy, biopharmaceutical, refrigerating, petrochemical, marine engineering, energy, paper-making, fabrics, etc.
        4、涂装环保设备:VOC废气、废水、粉尘处理和噪音治理系统工艺解决方案和工艺装备。
              We provide environment protection blasting and painting equipment: process solution and equipment of VOCs waste gas, waste water, dust, noise treatment system.
         5、专业提供压力容器设计制造:为食品乳品、生物制药、水处理、制冷、石油化工、船舶海工、电力能源、造纸纺织、有色金属等领域提供承压系统集成整体解决方案。
              Professionally provide the design and manufacture of pressure vessels: providing overall solutions for pressure system integration in the fields of food and dairy, biopharmaceutical, water treatment, refrigeration, petrochemical, shipbuilding and marine engineering, power and energy, paper and textile, non-ferrous metals and other fields.
        企业主导产品如下 The leading products of our company are as follows:
        主营业务:智能制造和表面处理工程系统集成的设计、研发、生产和销售。
        Main business: design, research, production and sales of surface treatment engineering system integration.
        六类主要产品:自动化涂装生产线、智能机器人喷涂系统、自动化喷抛丸生产线、智能机器人喷抛丸强化系统、自动化热喷涂系统、涂装节能环保设备。
        Six main product categories are: automatic painting production line, intelligent robot painting system, automatic shot/wheel blasting production line, intelligent robot shot peening system, automatic thermal spraying system, energy saving and environmental protection equipment for painting.
        产品主要应用于:新材料、新能源、工程机械、汽车制造、集装箱、船舶海洋工程、航空航天、港口桥梁、电子电气、环保工程、印刷造纸机械、医疗机械、纺织机械等领域。
        The products are mainly applied in: new materials, new energy, engineering machinery, automobile manufacturing, containers, marine engineering, aeronautics and astronautics, port bridges, electronic and electrical, environmental protection engineering, printing and papermaking machinery, medical machinery, textile machinery and so on.
        公司生产的表面工程系统集成具备智能、自动化的特点,可实现工业生产过程自动化控制,因而属于自动化装备。根据《高端装备制造业“十二五”规划》中对高端装备的定义“主要包括传统产业转型升级和战略性新兴产业发展所需的高技术高附加值装备”,公司产品属于高端装备,是为国民经济其他行业提供技术装备的战略性产业。
        The surface engineering system of our company integrates the characteristics of intelligence and automation, it can realize the automatic control of industrial production process, so it belongs to automatic equipment. According to the definition of premium-end equipment of 《The 125th programme of premium-end equipment manufacturing industry》, “it mainly includes the high technology and high value-added equipment required by traditional industrial transformation upgrading and the development of strategic new-emerging industries”. The company's products belong to the premium-end equipment, which is a strategic industry that provides technical equipment for the other industries of the national economy.
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